15+
Years Engineering Expertise
2,582 m²
Intertek-Audited Facility
99.74%
Precision Response Rate
400+
B2B Shipments / 6 Months
Featured OEM/ODM Production Portfolio
Field-tested, mass-production-ready lighting systems and multi-scenario safety platforms manufactured according to ISO-compliant workflows and international regulatory frameworks.
Technical Authority & Manufacturing Excellence
Established in 2008 in the advanced electronics manufacturing hub of Shenzhen, China, FEXA combines in-house CNC toolmaking, precision surface-mount assembly, and ISO-verified quality control to deliver high-reliability cycling safety components.
Intelligent Sensor Architecture
Our bike brake lights feature 3-axis and 6-axis MEMS accelerometer gyroscopes driven by proprietary Kalman-filter algorithms. This ensures accurate deceleration detection during real stops while eliminating false positives triggered by road bumps, cobblestones, or steep downhills.
Thermal Dissipation & Sealing
Using structural 6063 aviation-grade CNC aluminum housings combined with high-grade optical polycarbonate lenses, our taillights deliver IPX65 to IP68 waterproof ratings. Integrated thermal circuits dissipate heat quickly, keeping high-lumen COB arrays stable across all weather conditions.
Intertek-Audited Facility
Our 2,582 m² factory floor operates under rigorous incoming, in-process, and outgoing QC protocols. Certified by Intertek onsite, our manufacturing processes comply with CE, FCC, RoHS, and German StVZO photometric standards, giving global brands complete compliance confidence.
Engineering & Procurement Specifications Matrix
Compare our primary OEM and ODM technical baselines to match your market needs, channel margins, and regional compliance mandates.
| Functional Tier | Sensing Architecture | Luminous Flux / Visibility | Battery / Charging Protocol | Ingress Protection | Primary Compliance Target |
|---|---|---|---|---|---|
| Urban Commuter Tier | Optical Photo-diode + Timed Flash | 30–50 Lumens / 500m Line of Sight | 350mAh Li-Po / Type-C USB | IPX5 Weatherproof | CE / FCC Basic Safety |
| Smart Kinematic Tier | 3-Axis MEMS Braking Sensor | 60–120 Dynamic Brake Lumens | 500mAh Li-ion / Type-C Smart IC | IPX6 Heavy Rain Rated | RoHS / Prop 65 / REACH |
| Professional Performance | 6-Axis Algorithm + Ambient Lux Sense | 120–180 Ultra-Burst Lumens | 800mAh High-Drain Cell | IP67 Submersible | StVZO / ECE-R50 Type Approval |
| E-Bike Direct-Drive | E-System Wire Interlock (6V-60V) | Automotive-grade Uniform Beam | Internal Direct Bus Power | IP68 Hermetic Seal | ISO 6742 / EN 15194 |
Global Industry Trends & Next-Gen Sourcing Insights
Strategic sourcing insights for product directors, brand managers, and procurement leads navigating the evolving micromobility safety space.
1. Kinematic Algorithms & Anti-Vibration
Simple mechanical switches are being replaced by sensor-driven algorithms. Modern OEM procurement requires lights that reliably distinguish actual deceleration from chain drop, cobblestone vibration, and normal cornering lean. Our engineering lab fine-tunes MCU-level software to maintain high detection accuracy while protecting battery life.
2. E-Bike & Low-Speed Vehicle Integration
With the fast expansion of utility e-bikes and urban cargo platforms, brake lights are moving from battery-only units to integrated, wide-voltage direct-drive systems (6V–60V). Modern frames demand internal cable management, integrated controller bus links, and compliance with the mechanical and environmental standards of EN 15194.
3. Strict Glare Regulations & StVZO Norms
Regulatory enforcement across the EU and North America is turning focus toward anti-dazzle optics. Modern rear lights must balance long-distance visibility with glare control for trailing drivers. Specialized Fresnel light paths and non-flashing continuous regulation are essential components for tier-1 distributors.
Frequently Asked Questions for B2B Importers
Common questions from cycling equipment brands, tier-1 buyers, and marketplace volume sellers.
What is your standard production lead time and minimum order quantity (MOQ) for custom OEM projects?
For standard configurations featuring custom pad-printed or laser-etched branding and customized retail packaging, our MOQ starts at 500 units, with typical production lead times running 20 to 30 working days. For full ODM projects requiring proprietary injection molds, custom PCBA design, and new optical tooling, lead times typically range from 45 to 60 days from functional engineering sample approval. Low-MOQ sample runs are supported to help you validate local market demand.
How does your engineering team eliminate false positives in kinematic brake sensors?
We use automotive-grade 3-axis or 6-axis MEMS inertial measurement units linked with a high-efficiency microcontroller running our custom Kalman-filter software. The system analyzes acceleration data across all axes, filtering out vertical shocks and cyclical pedal bob while isolating true forward-axis deceleration. Mass production units are validated on standardized multi-axis vibration fixtures.
Can you manufacture bicycle brake lights that comply with German StVZO standards?
Yes. We design and manufacture optical lens geometries and non-flashing illumination modes that meet German Road Traffic Licensing Regulations (StVZO). Our optical engineering covers defined beam cut-offs, standardized surface distribution, luminous intensity limits, and photometric measurement parameters to streamline your laboratory certification process.
Do you provide turnkey logistics, Amazon FBA packaging, and drop-shipping support?
Yes. Our export operations team handles Amazon FBA carton marking, FNSKU barcoding, master carton palletization, and drop-test packaging compliance. We manage global air freight, sea freight, multimodal rail shipping, and express courier logistics, offering flexible Incoterms including EXW, FOB Shenzhen/Hong Kong, CIF, and DDP to major ports in Europe, North America, Oceania, and Southeast Asia.
What in-house quality assurance testing do you perform before dispatch?
Every production run undergoes a defined three-stage QC process: incoming component testing on raw LEDs and internal cells, 100% active burn-in and charge/discharge functional testing on assembled PCBA, and random lot sampling covering salt-spray anti-corrosion, drop resilience, thermal chamber stress (-20°C to 60°C), and water ingress immersion (IPX5 through IPX8).
Scale Your OEM/ODM Cycling Electronics Program
Partner directly with an Intertek-audited manufacturing facility in Shenzhen. Request engineering consultation, production scheduling, and tailored volume quotations.
Send an Inquiry